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High Chrome Cast Ball (Cr:10%-19%)


Shougang steel ball set research and development, service as one of the wear-resistant materials production enterprises. Main products: wear-resistant steel ball, wear-resistant steel forging, mill liner, crusher hammer, etc.

Key words:

High Chrome Cast Ball (Cr:10%-19%)

Classification:

Service Hotline:


  • Product Specification
  • Procedure, Quality Inspection & Guarante
  • Weight & Tolerance
  • Application, Packaging

    1.Chemical Compositions

    Steel Ball Size

    Φ8mm~Φ150mm

    Name

    Grade

    Chemical Compositions

    C

    Si

    Mn

    Cr

    P

    S

    Mo

    Ni

    Cu

    High Chrome Cast Iron

    Grinding Media Balls
    (HCCB)

    ZQCR10

    2.0-3.3

    ≤1.20

    0.3~1.5

    10~11

    ≤0.08

    ≤0.06

    0~3.0

    0~1.5

    0~1.2

    ZQCR11

    11~12

    ZQCR12

    12~13

    ZQCR13

    13~14

    ZQCR14

    14~15

    ZQCR15

    15~16

    ZQCR16

    16~17

    ZQCR17

    17~18

    ZQCR18

    18~19

    ZQCR19

    19~20

     

    2.Hardness, Impact-toughness, Metallurgical Structure:

    Name

    Grade

    Surface Hardness
    (HRC)

    Volumetric Hardness
    (HRC)

    Impact toughness
    (Ak:J/cm2)

    Metallurgical Structure

    Dropping Balls Test/Fatigue Life Test
    (3.5Meter Height)

    High Chrome Cast Iron Grinding Media Balls (HCCB)

    ZQCR10-ZQCR12

    58-63

    58-62

    ≥3

    M+C

    80≤Φ≤150

    10000

    ZQCR13-ZQCR16

    59-64

    59-63

    ZQCR17-ZQCR19

    60-65

    60-64

    M-Martensite, C-Carbide

     

    3.Typical Hardness Distribution:

      We can make precise control on steel ball's overall hardness during processing, it make overall hardness are even, there is no more than 2.5 HRC difference between core and surface hardness.

     

     

  • 1.Procedure:

      Material—Inspection & Classification—Weighing Preparation—Melting—Initial Melting Inspection—E.F Conditioning—Casting—Inspection after Melting— Separation & Polishing—Semi-Finished Products Inspection—Quenching—Tempering—Hardness Test—Qualified Products Stock—Packing & Delivery

     

    2.Heat Treatment:

      Based on different chemical compositions, continuously hardening and quenching treatment can improve steel ball's hardness under certain temperatures, so as to meet different applications and working conditions.

     

    3.Quality Inspection:

      It consists of hardness test、impact-toughness test、dropping balls test and metallurgical structure test, also accept the other quality test operated by third party. For example: hardness profile of diameter 80mm ,Cr 17%

     

     

    4.Quality Assurance:

      The breakage rate should be less than 1% in ball mill application.

  •  

    Diameter Tolerance& Weight List

    Steel Ball Dia.(mm)

    8<Φ≤30

    30<Φ≤60

    60<Φ≤90

    Φ100-Φ150

    Diameter Tolerance(mm)

    +1,-1

    +1.5.-1

    `+2.5,-1

    `+3,-1

    Diameter(mm)

    Unit Weight (Kg/Pc)

    Quantity(Pcs/Ton)

    8mm

    0.0021

    476190

    10mm

    0.0041

    243902

    12mm

    0.0071

    140845

    15mm

    0.014

    71429

    17mm

    0.02

    50000

    20mm

    0.032

    31250

    25mm

    0.064

    15625

    30mm

    0.116

    8620

    35mm

    0.176

    5682

    40mm

    0.263

    3802

    50mm

    0.513

    1949

    60mm

    0.888

    1126

    70mm

    1.49

    671

    80mm

    2.104

    475

    90mm

    2.996

    334

    100mm

    4.11

    243

    110mm

    5.46

    183

    120mm

    7.1

    141

    125mm

    8

    125

    130mm

    9.03

    111

    140mm

    11.1

    90

    150mm

    13.6

    73

     

     

  •  1. Application: HCCB series grinding ball usually apply to cement raw materials, clinker field, gold/copper/silver/molybdenum/lead-zinc/bauxite mines for ores grinding, it also suitable for ball mill in polymetallic ores grinding. The high chrome balls it will be good grinding media in thermal power's coal mill, building materials grinding. Shougang Brand HCCB has scale to over 20 provinces and export to more than 10 countries and area, earns good comments by customers.

      2. Cast Ball Packaging Method:

       By flexible bag: Net Weight 1000Kg/Bag;

       By steel drum: Net Weight 850Kg~950Kg/drum

Consultation