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Tangshan Fengrun Shougang Metallurgy And Building Materials Co.,Ltd.
Add:Baiguantun Economic Development Zone, Fengrun District,Tangshan City
P.C.:064005
Muti-component High Chrome Cast Balls(Cr:10%-28%)
Shougang steel ball set research and development, service as one of the wear-resistant materials production enterprises. Main products: wear-resistant steel ball, wear-resistant steel forging, mill liner, crusher hammer, etc.
Key words:
Muti-component High Chrome Cast Balls(Cr:10%-28%)
Classification:
- Product Specification
- Procedure, Quality Inspection & Guarante
- Weight & Tolerance
- Application, Packaging
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1、Chemical Component
Steel Ball Size
Φ8mm~Φ150mm
Name
Grade
Chemical Compositions
C
Si
Mn
Cr
P
S
Mo
Ni
Cu
Muti-component ally
cast grinding ball
(MCACB)
ZQCR10
2.0-3.3
≤1.20
0.3~1.50
10~11
≤0.06
≤0.06
Res.
Res.
Res.
ZQCR11
11~12
ZQCR12
12~13
ZQCR13
13~14
ZQCR14
14~15
ZQCR15
15~16
ZQCR16
16~17
ZQCR17
17~18
ZQCR18
18~19
ZQCR19
19~20
ZQCR20
1.80~3.2
≤1.20
0.3-2.2
20~21
≤0.06
≤0.06
Res.
Res.
Res.
ZQCR21
21~22
ZQCR22
22~23
ZQCR23
23~24
ZQCR24
24~25
ZQCR25
25~26
ZQCR26
26~27
ZQCR27
0.3-2.5
27~28
ZQCR28
28~29
ZQCR29
29~30
2. Hardness, impact toughness, metallographic structure
Name
Grade
Surface Hardness
(HRC)Volumetric Hardness
(HRC)Impact toughness
(Ak:J/cm2)Metallurgical Structure
Dropping Balls Test/Fatigue Life Test
(3.5Meter Height)Muti-component grinding ball(MCACB)
ZQCR10-ZQCR12
60-66
60-65
≥3.5
M+C
80≤Φ≤150
12000
ZQCR13-ZQCR16
60-67
60-66
ZQCR17-ZQCR19
60-67
60-66
ZQCR21-ZQCR23
58-65
58-64
ZQCR24-ZQCR26
57-64
57-63
ZQCR26-ZQCR29
56-63
56-62
M-Martensite, C- Carbide
Key words:- cr
- res.
- 0.06
- ball
- 60-66
- hardness
- 1.20
- test
- mcacb
- chemical
-
1.Procedure:
Material—Inspection & Classification—Weighing Preparation—Melting—Initial Melting Inspection—E.F Conditioning—Casting—Inspection after Melting— Separation & Polishing—Semi-Finished Products Inspection—Quenching—Tempering—Hardness Test—Qualified Products Stock—Packing & Delivery
2.Heat Treatment:
Based on different chemical compositions, continuously hardening and quenching treatment can improve steel ball's hardness under certain temperatures, so as to meet different applications and working conditions.
3.Quality Inspection:
Hardness Test:We can make precise control on steel ball's overall hardness during processing, it make overall hardness are even, there is no more than 2 HRC difference between core and surface hardness.
Note: Above chart is hardness profile typical distribution of ZQCR12 50mm steel ball.
4.Quality Assurance:
The breakage rate should be less than 1% in ball mill application.
-
Diameter Tolerance& Weight List
Steel Ball Dia.(mm)
8<Φ≤30
30<Φ≤60
60<Φ≤90
Φ100-Φ150
Diameter Tolerance(mm)
+1,-1
+1.5.-1
`+2.5,-1
`+3,-1
Diameter(mm)
Unit Weight (Kg/Pc)
Quantity(Pcs/Ton)
8mm
0.0021
476190
10mm
0.0041
243902
12mm
0.0071
140845
15mm
0.014
71429
17mm
0.02
50000
20mm
0.032
31250
25mm
0.064
15625
30mm
0.116
8620
35mm
0.176
5682
40mm
0.263
3802
50mm
0.513
1949
60mm
0.888
1126
70mm
1.49
671
80mm
2.104
475
90mm
2.996
334
100mm
4.11
243
110mm
5.46
183
120mm
7.1
141
125mm
8
125
130mm
9.03
111
140mm
11.1
90
150mm
13.6
73
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1. Application:MCACB series grinding ball usually apply to cement raw materials, clinker field, gold/copper/silver/molybdenum/lead-zinc/bauxite mines for ores grinding, it also suitable for ball mill in polymetallic ores grinding. The high chrome balls it will be good grinding media in thermal power's coal mill, building materials grinding. Shougang Brand HCCB has scale to over 20 provinces and export to more than 10 countries and area, earns good comments by customers.
2. Cast Ball Packaging Method: By flexible bag: Net Weight 1000Kg/Bag; By steel drum: Net Weight 850Kg~950Kg/drum
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