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Low Chrome Cast Balls(Cr:1%-3%)


Shougang steel ball set research and development, service as one of the wear-resistant materials production enterprises. Main products: wear-resistant steel ball, wear-resistant steel forging, mill liner, crusher hammer, etc.

Key words:

Low Chrome Cast Balls(Cr:1%-3%)

Classification:

Service Hotline:


  • Product Specification
  • Procedure, Quality Inspection & Guarante
  • Weight & Tolerance
  • Application, Packaging

    1.Chemical Compositions

    Steel Ball Size

    Φ8mm~Φ150mm

    Name

    Grade

    Chemical Compositions

    C

    Si

    Mn

    Cr

    P

    S

    Mo

    Ni

    Cu

    Low Chrome Cast Balls

    (LCCB)

    ZQCR3

    2.1-3.6

    ≤1.50

    0.3~1.50

    3~4

    ≤0.10

    ≤0.10

    Trace

    Trace

    Trace

    ZQCR2

    2~3

    ZQCR1

    1~2

    ZQCR0

    0.2~1

     

    2.Hardness, Impact-toughness, Metallurgical Structure:

    Name

    Grade

    Surface Hardness(HRC)

    Volumetric Hardness(HRC)

    Impact toughness(Ak:J/cm2)

    Metallurgical Structure

    Dropping Balls Test/Fatigue Life Test

    (3.5Meter Height)

    Low Chrome Cast Balls(LCCB)

    ZQCR1,ZQCR2,ZQCR3

    45-50

    45-49

    ≥1.5

    P+C

    80≤Φ≤150

    8000

    ZQCR0

    40-45

    40-44

    ≥1.2

    P+C

    P-Pearlite C-Carbide

     

    Key words:
    • cr
    • balls
    • trace
    • zqcr2
    • zqcr3
    • zqcr0
    • zqcr1
    • test
    • compositions
    • 0.10
  • 1.Procedure:

      Material—Inspection & Classification—Weighing Preparation—Melting—Initial Melting Inspection—E.F Conditioning—Casting—Inspection after Melting— Separation & Polishing—Semi-Finished Products Inspection—Tempering—Hardness Test—Qualified Products Stock—Packing & Delivery

     

    2.Heat Treatment:

      Based on different chemical compositions, continuously hardening and treatment can improve steel ball's hardness under certain temperatures, so as to meet different applications and working conditions

     

    3.Quality Inspection:

      Hardness Test:We can make precise control on steel ball's overall hardness during processing, it make overall hardness are even, there is no more than 3 HRC difference between core and surface hardness.

     

    Note: Above chart is hardness profile typical distribution of ZQCR1 60mm steel ball.

     

    4.Quality Assurance:

      Quality Assurance: The breakage rate should be less than 1% in ball mill application.

  • Diameter Tolerance& Weight List

    Steel Ball Dia.(mm)

    8<Φ≤30

    30<Φ≤60

    60<Φ≤90

    Φ100-Φ150

    Diameter Tolerance(mm)

    +1,-1

    +1.5.-1

    `+2.5,-1

    `+3,-1

    Diameter(mm)

    Unit Weight (Kg/Pc)

    Quantity(Pcs/Ton)

    8mm

    0.0021

    476190

    10mm

    0.0041

    243902

    12mm

    0.0071

    140845

    15mm

    0.014

    71429

    17mm

    0.02

    50000

    20mm

    0.032

    31250

    25mm

    0.064

    15625

    30mm

    0.116

    8620

    35mm

    0.176

    5682

    40mm

    0.263

    3802

    50mm

    0.513

    1949

    60mm

    0.888

    1126

    70mm

    1.49

    671

    80mm

    2.104

    475

    90mm

    2.996

    334

    100mm

    4.11

    243

    110mm

    5.46

    183

    120mm

    7.1

    141

    125mm

    8

    125

    130mm

    9.03

    111

    140mm

    11.1

    90

    150mm

    13.6

    73

     

  •  1. Application: LCCB series grinding ball usually apply to black metal mines, thermal power plant coal ball mill, building materials ball mill grinding and it is also suitable for ball mill in polymetallic ores grinding.

      2. Cast Ball Packaging Method:

       By flexible bag: Net Weight 1000Kg/Bag;

       By steel drum: Net Weight 850Kg~950Kg/drum

Consultation